Smart Molding International 2-2025

41 www.smart-molding.com measuring technologies at automatica 2025. It is specifically designed for reliable quality assurance in joining and pressing in the medical technology, automotive, electrical, and electronics industries. In these automated processes, maXYmos BL evaluates up to ten processes per second. The user intuitively configures the evaluation basis via the large, high-contrast touchscreen. The process monitoring system allows system integration via industrial Ethernet using common protocols EtherCAT, PROFINET, and EtherNet/IP. Via OPC-UA, maXYmos BL can also be integrated into the IIoT manufacturing environment for comprehensive parameter access. In terms of evaluation, user management, and digital interfaces, this new generation is similar to the even more powerful maXYmos TL, thereby simplifying the operation of both device classes in mixed systems. KVC 821 for automated quality assurance at the end of the production line The KVC 821 optical inspection system handles automated quality assurance at the end of the production line. Thanks to its eight cameras, the integrated Multicapture Device enables high- resolution inspection images of the entire surface of the workpieces without the need for mechanical rotation. The additional 2.5D and 3D measurements and the subsequent precise evaluation of the inspection images by Kistler's proprietary KiVision software reliably detect scratches, dents, and dimensional deviations. Depending on the number and scope of the inspection requirements, the system achieves cycle times of up to 800 parts per minute. Kistler also uses artificial intelligence to detect previously unknown or rare anomalies. The measured values can be imported directly into software, which evaluates and visualizes them statistically. Software solutions for process monitoring and control in plastics manufacturing In the production of medical devices, strict tolerances for the processing must be maintained. To keep efficiency in plastics manufacturing at a high level, Kistler offers the ComoNEO process monitoring system, a solution for the continuous monitoring and control of injection molding processes. The data from the in-mold pressure measurement technology installed in the mold can also be used for process optimization. ComoNEO predict analyzes the collected process data using AI to make quality predictions for individual products and to minimize scrap. ComoNeo MULTIFLOW regulates cavity filling evenly, fully automatically, and quickly, even during process fluctuations. This reduces quality assurance costs to a minimum and avoids (pseudo) scrap as well as expensive downstream inspection costs. AkvisIO IME (Injection Molding Edition): Analyze and evaluate process data The AkvisIO IME (Injection Molding Edition) process data analysis software performs further comprehensive process data analysis and statistical evaluation in injection molding manufacturing. It can be connected to Kistler process monitoring and control solutions such as ComoNeo and ComoScout. The software analyzes process and machine data using classic statistical methods and artificial intelligence with a focus on quality. Communication standards such as the Ethernet-based Euromap 77 make the machine itself a data source and AkvisIO the single source of truth for reliable production data. When used in medical technology, the software thus helps to fulfill the industry's detailed documentation requirements. jBEAM software enables digital process optimization and automation Kistler also was offering a solution for the final step in manufacturing at automatica 2025: with the help of jBEAM software solution, users can automatically generate the exact reports required in the medical technology industry. The standard- compliant report can be compiled according to specifications or standard sheets using drag & drop. Changes to the specifications can be implemented quickly and without programming knowledge. The software also helps to automate t h e ma n u f a c t u r i n g p r o c e s s e s themselves. Kistler's solution collects and filters measurement and process data from the entire shop floor, development, and testing, globally if required, and prepares it according to the requirements of different departments and users. This provides users with a basis for decision- making during process optimization and automation or for continuing ongoing automation projects. Kistler was demonstrating the versatility of the application on site, as visitors can bring their own process data. Kistler experts evaluated it at the booth and then advised on the optimization and automation potential of the analyzed process. Kistler www.kistler.com The KVC 821 optical inspection system from Kistler provides automated quality assurance at the end of the production line The new NCFQ 2166A high-speed joining system makes its debut at automatica 2025 (all pictures: Kistler)