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Silicone composite component molding solution in the spotlight

Silicone composite component molding solution in the spotlight

News 22.04.2024

From April 23rd to 26th CHINAPLAS 2024 is being held at the NECC in Shanghai, China. YIZUMI is exhibiting several innovative molding solutions under the theme of "Think Tech Forward" with a focus on three major fronts: Intelligent and Efficient Global Operation and Green Development

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In recent years, the rapid development of new energy vehicles has driven the growth of industries related to automotive circuits and electronics. In this process, concerns about safety, environmental friendliness, energy efficiency, and intelligence have been increasingly emphasized. Specifically, safety, non-toxicity, waterproofing, and flame resistance have always been fundamental requirements for certain automotive components. Silicone products precisely meet such demands. Consequently, in some automotive components such as connectors, wire harness plugs, transition flanges, etc., the proportion of silicone and engineering plastic composite materials has been increasing year by year. This poses new challenges for multi-color molding solutions for these types of components.

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During CHINAPLAS, the UN165V4UR and UN40V4S vertical machines will demonstrate on-site the molding solution for silicone composite components. The process involves using the YIZUMI UN40V4S vertical sliding injection molding machine to produce wire harness clips made of PA66+30%GF. Subsequently, a high-precision six-axis robot embeds the clip into the silicone mold. The UN165V4UR high-precision silicone specialized injection molding machine is then utilized for the silicone molding of the clip's sealing part. Finally, the robot automatically retrieves the finished product.

The entire production process is highly automated, ensuring silicone products are free of flash. YIZUMI's vertical machine can meet the molding requirements of various polymer materials, with key components of the machine adopting internationally renowned brands for excellent stability and high precision.

Addressing the particular demands of automotive-grade components, YIZUMI can provide customers with turnkey solutions, featured of high efficiency and stability.

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Product: Wire Harness Clips
Mold: PS clip mold + cold runner silicone mold
Number of Cavities: 4
Material: PA66 + 30% self-adhesive silicone

 

Value Advantages
Through the automation integrated solution of multiple injection molding machines, it achieves a synergistic effect where 1+1>2, fully utilizing the characteristics of each machine to match the fastest production cycle and achieve the most efficient automation production.

The flexible combination production method of multiple machines provides greater flexibility, adapting to a wider variety of products. Additionally, it allows for the flexible replacement of a specific machine, expanding the system's adaptability.

This set of equipment can be used for the production of various automotive multi-color components and other industries' multi-color solutions. Particularly for parts with embedded requirements, it can significantly shorten the production cycle.

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